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Application

Versatile Plansifter Type VC & VCD are custom-designed and built for multi-purpose sifting operation. these are used in all types of granular and floury stocks. Some of their universal applications are:

  1. Rice Mill Products
    • Tips and small brokens (Nakku/ Kinki) grading and sifting
    • Precision sizing and for removal of immature grains from main rice
    • Removal of thicker grains (choba) from main stock
    • Sifting of rice rawa and powder
  2. Flour Milling : Flour redressing, break stocks, Atta redressing, Semolina and all mill stocks, grading of versatile plansifter
    wheat screenings and by products.
  3. Grains : Grading of various types of grains, Pulses (Dals), Peas, Soyabean and various types of oil seeds.
  4. Spices : Separates, grades and sifts different types of spices such as Black pepper, Red Chillies, Zeera, Saunf, Ajwain, Satisabgol, Coconut Powder.
  5. Other Industries Included : Feed mill products, Sugar, Chemical & Pharmaceuticals, Plastics, pellets and powder, Starch, Potato Flour, Speciality food Products, Bakery and Confectionery, cocoa etc.

Features

  • The Versatile Plansifter incorporates completely new design made for the first time in India.
  • Versatile Plansifter Type VC consists of two independent sections of sieves containg 10 to 12 sieve frames each which are able to handle two different stocks. Each section can provide two to four separations.
  • Versatile Plansifter Type VCD consists of 4 independent sections of sieves containing 12 to 20 sieves frmes each which are able to handle four different stocks. Each section can provide two to eight separations.
  • The entire machine is supported by a rigid square stell frame and is designed to mount the sifter on the floor. All sieve frames sieve housing and flow channels are fully laminated thus making the machine highly wear resistant which also meets criteria for durability and hygine.
Model
No. of Sections
No. of Frames
Sifting Area Sq. m
Length (mm)
Width (mm)
Height (mm)
Capacity in TPH *
HP
VC-10
2
10
5
1500
1050
2000
1.5
1
VC-15
2
12
6
1500
1050
2000
2.0
1
VCD-12
4
24
12
2500
1800
2200
4.0
1
VCD-16
4
32
16
2500
1800
2400
5.3
1
VCD-20
4
40
20
2500
1800
2600
6.6
1

* Indicated capacities are on rice. capacities of machines may vary depending upon the type, phusical/ chemical characteristics of products to be sifted, mesh size and the no. of separations.

Applications:

The PADDY MASTER Type VPM-4000 and Hull Aspirator Separator Type VHAS are one of the latest developments for the efficient dehulling of paddy and separation of brown roce and hulls (husk) by aspirator. It is extensively used in modern rice mill operations.

Function:

The paddy is fed to a pair of rotating rubber rolls. The uniform pressure required for efficient hulling is paddy master
maintained by pneumatic control system. An automatic sensing system at the feed inlet ensures that the rubber rolls are disengaged as soon as the flow of paddy is cut off for any reason. Thus ensuring longer rubber rool life. The degree of hulling is more compared to the conventional sheller. The mixture (brown rice, husk. paddy) thus produced is fed automatically to the hull aspirator separator to separate the hull from brown rice.

Key Features:

  • High degree and efficient hulling
  • More head rice yield (i.e low breakage).
  • Increased life span of rubber rolls.
  • Consistent rice quality.
  • Efficien separation into three distinct factions.
    1. Brown rice.
    2. Shriveled Kernel.
    3. Hulls (Husk).
  • Easy maintenance.

Technical Specifications

Type Length (mm) Width (mm) Height (mm) Capacity (TPH) * Motor (H.P.) Air (M3/M)
VPM-4000 1600 1500 2800 2.5 7.5 7
VHAS-400 1600 1500 2800 2.5 2 -

* Capapcity will depend upon type of paddy processed and moisture content

Specifications & design are subject to change without notice

Applications:

The Vashist Padyy Separator Type VPT is the machine designed for complete separation of Paddy from Brown Rice. Because of the physical weight and surface courseness of Paddy and Brown Rice, it is able to separate the Paddy and Brown Rice to almost 100% accuracy.

Functions:

There are two decks or nests in the machine consisting of 16 of 36 Separating trays. When the feed enters thevashist paddy separator
deck or nests through the flow adjustable feed gate, an even layer is formed on each of the separating trays . The whole deck is given special sideway motion as stock rools down towards the lowest front end of the separating trays. Right from the beginning the lighter Paddy start floating up over grain layer as they are subjected to the combined effect of specific gravity and the difference of surface texture alongwith repeated sideway motion of separating trays. At the lower front end of the separating trays the grain layers are distinctively divided into the following three flows.

  1. Pure Brown Rice
  2. Mixture of Paddy and Brown Rice
  3. Pure Paddy

Each of the separated fractions are discharged into different hoppers are provided with adjustable divider. thus

  1. Pure Paddy is sent to De-Husker
  2. Pure Brown Rice is sent for poloshing in the subsequent Machine.
  3. Brown Rice mixed with Paddy are returned to the feed of the Vashist Paddy Separator.

Key Features

  • Tailor made design for Brown Rice application.
  • Transverse slope can be adjusted at the site to suit the site requirement.
  • Lateral slope is preset at factory before despatch.
  • Very low power consumption.

Optional Additions Available:

An electronic sensing system could be provided in the primery feed box, which stops the machine as soon as the feed is interrupted.

Technical Specifications

Type Length (mm) Width (mm) Height (mm) Capacity (TPH) On Paddy Milled Motor (H.P)
VPT-200 2050 1320 2100 2.0 1.0
VPT-300 2050 1330 2300 3.0 1.5

Application

The machine combines two major functions simultaneously. It concentrates impurities and separate stones and other heavy impurities from the grain. The machine has unique high separation efficiency because of its design. It divides the grain into two fractions light nd heavy before separating stones from the heavy.

The machine is suitable for destoning and grading of Wheat, Rice Paddy, Barely, Cocoa, Rye, Maize (Corn), Hazlnuts, Soyabean, Peas, Bajra, Gowar and Pulses and various types of seeds like Sesame, Cottonseed, Mustard, Sunflower, Groundnut and various types of spices.

Operations.

The De-stoner Cum Classifier consists of two decks enclosed in special steel frame body supported by spring
system and telescopic rod. The machine is provided with large inspection area for monitoring. The outlets in the front of the machine body are for heavy and light fractions and two outlet at the rear for stones. two vibrator motor impart linear motion to the double deck frame. The product inlet feed device is fitted with automatic discharge flap which insures continous distribution on to the top deck screen. Flexible exhaust ducting is connected with micrometric adjustment butterfly valve.

de-stoner cum1 de-stoner cum classifier

Grain entering the machine spreads over the entire width of the top screen deck where it is stratified. the heavier fraction passes through the top screen and falls on the stoning deck which peforms stoning through oscillating action and fluidising air stream. Stones and other material of higher density are thus throughly removed from grain stream.

Light fraction of concentrated impurities moves forward suspended in air towards the outlet of the top deck. The concentration of fraction canbe alerted either by exhaust air or by changing screens. Different sizes of sieve screens can be provided to meet the requirement of different products in large number of industries.

Technical Specifications

Type Lenght (mm) Width (mm) Height (mm) Motor KW Exhaust in M3/min Pressure in mm wg. Capacity in TPH
VDSC-1000 1350 1050 1850 0.37X2 Nos 90 85 7.5
VDSC-1500 1475 1300 2040 0.55X2 Nos. 150 135 15
VDSC-2000ND 1720 1380 2100 0.55X2 Nos. 180 135 20

 

* The capacities mentioned above are based on Wheat, Rye, and Maize. Capacities on other cerals depend upon their type and physical characteristics and can be provided on request.

 

** Since Vashist is striving continuously for improvement of it's equipment, the specifications are subject to change without prior notice.

Application

The ROTO Sifter Separator is an innovation to grain cleaning machines and is used as a Preliminary or secondary clening separartor.

It removes material that would cause undue wear and tear on subsequent machinery, ensures hygienic storage conditions and good quality garin, by thoroughly eliminating foreign cereals and impurities.

The machine is suitable for cleaning Whea, Rice, Paddy, Soyabean, Barley, maize (Corn), Peas, various types of pulses and oil seed like Mustard, Sunflower, Sesame, groundnut etc.

Key Features

  • High efficiency due to rotary and linear motion.roto sifter separator
  • Three different speeds to suit different requirements.
  • High throughput.
  • Simple and low maintenance.
  • Two adjustable balance weights to give variable throw or circle.
  • Quiet and vibration-free operation.
  • Low power consumption.

Function

The main body of the machine has two decks of sieves for the removal of the both small and large impurities. The movement of the stock along the sieves is brought about by the gyratory mation effected by a pair of adjustable balancing weights at the head of sieve box and the tail end of the sieve is constrained by a guide to move in a straight line along with the axis of the machine. The sieve of the machinethus partakes of the motion of both a rotary and reciprocating separator. Because of this vigorous compound motion sieving efficiency is extremely high and oversize partices tend to move dow and off the sieves and do not build up the screens.

The machine is all metal construction with wooden sieve frame. Totally enclosed body suspended by flexible cables attached to the main frame. V-belt drive from motor mounted on sieve base frame with two adjustable balancing weights to give variable throw or circle at the head end of the machine which could be operated at the three speeds with vibration-free operation. It has two laminated inspection doors on top of sieve  frames.

Optional Additions Available

  • With or without Catch Cyclone
  • With or without Aspiration Channel
  • With or without Magnetic Separator

Technical Specifications

Type Lenght Width Height
Capacity in Intake
TPH Cleaning
Motor KW
Aspirator Volume CFM
Exhaust Pressure mm wg
VSS-1000 1885 1360 1150
16
7
0.75
2200
65
VSS-1500 2100 1630 1200
30
10-12
1.10
2750
65
VSS-2000 2100 1900 1300
35
13-15
1.15
3300
65
VSS-2500 2600 1900 1520
50
18-20
1.50
3300
65
  • * The capacities mentioned above are based on Wheat, Rye and Maize. Capacities on other cereals depend upon their type and physical characteristics and can be be provided on request
  • ** Since Vashist is striving continuously for improvement of it's equipment, the specifications are subject to change without prior notice.

Tradition of Perfection:

With over 200 man-years of experience in Cereal & Allied Processing Technologies and Flour Milling, backed by 22 professional milling specialists and technologists, perfection becomes a habit-- perfection in design, perfection in project implementation.Vashist represent this perfection.

We at Vashist are assisting clients from concept to commissioning and provide solutions which fit perfectly with the millers needs.

Project services:

We design complete plants using imported and indigeneous equipment and undertake / supervise on-site fabrication, installation / erection and commissioning. Through project scheduling and implementation techniques, we ensure timely completion.

At Vashist, we also undertake modernisation of existing mills as well as scrutinize the existing plant and machinery to reduce / optimize operating and recurring costs thus giving higher return on investment. Vashist are able to provide cost effective solutions to give higher yields and to minimize manpower and energy requirements.

Technology Back-up:

Vashist technology team has vast exposure to milling techniques and technology used in United Kingdom, Germany, France, Italy and other countries. Our engineers with vast experience have an edge in design and selection of proper equipment. We have been able to reduce sieve area and roll surface per ton per day in a flour mill and achieve similar technological breakthroughs in other areas also.  

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